Screw Chillers
Overview
Chillers are vital cooling systems utilized across various industries to efficiently remove heat from processes or spaces. They operate on the refrigeration principle, using a refrigerant to absorb heat from the target fluid and transfer it elsewhere. The core components of a chiller system include a compressor, condenser, expansion valve, and evaporator, working together to ensure optimal temperature control.
With the growing complexity and capital investment in modern industries, achieving the highest precision with zero downtime is critical for an economically viable process. Integrated Engineers & Contractors advanced cooling solutions are specifically designed for industrial applications, delivering precise temperature regulation and unwavering reliability, 24 hours a day, 365 days a year. The consequences of not adopting an optimized cooling solution far outweigh the investment in Integrated Engineers & Contractors industrial cooling systems, making them the preferred choice for efficiency, performance, and cost-effectiveness.
Features & Benefits:
Our Compressors :
- Refrigeration Compressors: Reciprocating, Scroll, and Screw Compressor technologies are incorporated to meet diverse cooling demands across industries.
- We source refrigeration compressors from the best brands, ensuring Integrated Engineers & Contractors' quality for maximum reliability and long-term performance.
- VFD Compressor customization is available, optimizing energy efficiency and reducing power consumption for cost-effective operation.
- Our highly skilled technical engineering team carefully selects the appropriate compressor with precise parameters tailored to your application, ensuring optimal performance and efficiency.
Air Cooled Screw Chillers :
- Diverse Cooling Capacities: Wide range of capacities offered, providing flexible cooling solutions to meet diverse industrial requirements.
- Incorporating innovative Micro Channel Heat Exchanger (MCHE) technology, our chillers ensure superior condensing efficiency, reducing initial investment and long-term operating costs compared to conventional finned tube technology.
- For additional customization, we offer Integrated Engineers & Contractors Aluminium Finned Copper Tube Condensers, delivering enhanced durability and optimized heat transfer performance.
- Built to endure extreme tropical temperatures and demanding industrial conditions, our chillers provide consistent and reliable cooling performance, ensuring uninterrupted operation.
Water Cooled Screw Chillers :
- Our Water-Cooled Water Chillers provide a broad range of cooling capacities, efficiently meeting diverse industrial requirements with ease.
- Equipped with Integrated Engineers & Contractors Shell & Tube Heat Exchangers featuring Copper Outer Grooved Tubes, these chillers ensure exceptional heat transfer efficiency while maintaining a compact, space-saving design.
- With the integration of Integrated Engineers & Contractors and Interchanger Technology as a custom add-on, these chillers effectively prevent scaling in the condenser, ensuring consistent performance and significant energy savings.
- Built to endure high tropical temperatures and challenging environmental conditions, these chillers provide reliable and efficient cooling solutions, specifically tailored for Himachal Pradeshn operational demands.
PLC and HMI Integrated Control Interface:
- Intuitive User Interface: Designed with user-friendliness in mind, making it easy for operators to navigate and control chiller functions efficiently.
- Built-In Diagnostics: Includes built-in diagnostic tools for quick identification of issues, enabling prompt maintenance and reducing downtime.
- User Training and Support: We provide comprehensive user training and ongoing support to ensure operators fully leverage the capabilities of our chiller control interface.
Superior Heat Transfer:
- Compact and Efficient BHE Technology: Our Evaporators feature innovative Brazed Plate Heat Exchanger (BHE) technology, surpassing traditional Shell & Tube evaporators in both efficiency and compactness. This leads to reduced power consumption and initial system investment, making them a cost-effective choice.
- Advanced Shell & Tube Heat Exchangers: With our in-house manufacturing of Integrated Engineers & Contractors Shell & Tube Heat Exchangers, our Evaporators boast a space-saving and compact design. The "U Tube" Floating Bundle of Copper Inner Grooved Tubes ensures optimal heat transfer efficiency, ensuring reliable and effective evaporation for various applications.
Smart-Chill VFD Technology :
- Enhanced Energy Efficiency: Smart-Chill Technology remarkably delivers upto 35% reduction in power consumption, resulting in a rapid Return on Investment (ROI) in under 12 months.
- Soft Start: Our VFD initiates a soft start for the compressor, minimizing inrush current and preserving compressor components, extending their lifespan.
- Adaptive Seasonal Demands: Smart-Chill adapts effortlessly to varying seasonal cooling requirements, ensuring optimal chiller performance throughout the year.
- Reduced Wear and Tear: By operating at lower speeds, Smart-Chill significantly diminishes motor and compressor wear and tear, promoting long-term reliability and maintenance cost savings.
Safety-First Chiller Design :
- Automatic Compressor Cut-Off Safety Protection: Instantly cuts off compressor operation in case of abnormal conditions.
- Vibration Eliminator: Prevents any gas leakages with vibration eliminators on both, suction & discharge Lines. Standard with our machines.
- Filter Dryer: Safeguards against moisture and contaminants, ensuring efficient and clean cooling.
- Charging Hand Shut Valve: Allows manual control for added safety during charging procedures.
- Accumulator: Prevents sudden surge of liquid refrigerant from entering the compressor.
- Overload Protection: Safeguards compressor, fan, and pump against excessive loads, preventing damage.
- Optional SS304 Insulated Water Storage Tank: Durable and hygienic tank of Custom Capacity.
- Honeywell Flow Switch: Detects pump malfunction for proactive maintenance.
- LP - HP Switch: Compressor protection by Signomia Japan, ensuring optimal performance.
- Digital Volt Ampere Meter: Provides real-time electrical monitoring for precision control.
- Comprehensive Phase Protection: Guards against voltage fluctuations and single phasing issues.
- Overall Machine Overload Protection: Prevents overloading of critical components for sustained performance.
- Indicator-Free Control Panel: Clear and intuitive main controller with all fault indications for easy diagnostics.
- Low Water Level Protection: Prevents dry running of the pump to preserve equipment integrity.
- Digital Water Flow Meter: Monitors actual water flow in LPM and safeguards against low flow conditions.
- Antifreeze Protection: Prevents freezing in the evaporator with digital temperature indication.
- Built-in Hour Meter: Tracks running hours of compressor, pump, and fan separately for maintenance planning.
- Password-Protected Control Panel: Ensures security and prevents unauthorized access to settings.
Quick Maintenance Design :
- Seamless Maintenance Access: Our fully modular design allows easy dismounting of each panel, granting swift access to all maintenance-required parts, streamlining upkeep tasks.
- Self-Diagnostic Capabilities: Chiller systems equipped with self diagnostic capabilities can automatically identify issues and provide error codes, facilitating prompt resolution of maintenance requirements.
Low Noise Operation :
- Enhanced Acoustic Design: Our chiller features an advanced acoustic design to minimize noise levels during operation, contributing to a peaceful workplace.
- Vibration Dampening: Integrated vibration dampening mechanisms ensure smooth and quiet chiller performance, reducing disruptive vibrations and noise.
Applications
Oil Chillers
Our oil chillers are designed to maintain optimal temperatures in hydraulic systems, CNC machines, and gearboxes. By preventing overheating, they enhance performance consistency and extend equipment lifespan, making them crucial for industries such as automotive, aerospace, and heavy machinery. These chillers reduce downtime and improve operational efficiency.
Air-cooled Screw ChillersEngineered for large-scale cooling applications, our air-cooled screw chillers deliver reliable performance for HVAC systems, data centres, and industrial processes. They are ideal for locations with limited water availability, providing energy-efficient operation, minimal maintenance, and optimal cooling solutions for commercial buildings and manufacturing facilities.
Water-cooled Screw ChillersDesigned for high-capacity cooling needs, our water-cooled screw chillers ensure superior efficiency and performance stability. They are ideal for power plants, chemical industries, and large commercial complexes, offering cost-effective cooling solutions in environments where water resources are readily available.
Air-cooled Scroll ChillersOur air-cooled scroll chillers provide energy-efficient cooling for small to medium-sized applications, including office buildings, hospitals, and retail spaces. Known for their quiet operation and ease of installation, they are an excellent choice for urban environments where space and noise considerations are critical.
Water-cooled Scroll ChillersOptimized for medium to large commercial and industrial applications, our water-cooled scroll chillers deliver high-efficiency cooling with lower noise levels. Perfect for hotels, shopping malls, and industrial setups, they ensure stable performance in environments with a consistent water supply.
Air-cooled Reciprocating ChillersOur air-cooled reciprocating chillers offer robust and reliable performance for medium-sized industrial applications. They are widely used in food processing, pharmaceuticals, and beverage industries, providing effective cooling in regions where water resources are scarce.
Water-cooled Reciprocating ChillersDesigned for heavy-duty cooling, our water-cooled reciprocating chillers efficiently manage heat removal in industries such as steel manufacturing, chemical processing, and power generation. They provide stable and efficient operation in facilities with an ample water supply.
Brine ChillersIdeal for low-temperature cooling applications, our brine chillers are used in ice rinks, food processing, and chemical industries. They efficiently handle corrosive brine solutions, ensuring consistent cooling for processes that require sub-zero temperatures.
VFD Screw ChillersOur VFD screw chillers utilize variable frequency drive technology to adapt to fluctuating cooling demands. These chillers are ideal for data centres, pharmaceutical manufacturing, and HVAC systems, providing enhanced energy efficiency and lower operational costs.
Industrial Screw ChillersBuilt for heavy-duty industrial applications, our industrial screw chillers offer reliable high-capacity cooling. Commonly used in petrochemicals, metallurgy, and power generation, they ensure the seamless operation of critical processes, enhancing overall system efficiency.
Industrial Reciprocating ChillersDesigned to withstand rigorous industrial environments, our industrial reciprocating chillers provide dependable cooling solutions for oil refineries, chemical processing, and large-scale manufacturing. Their durable construction ensures long-term performance under demanding conditions.
Ammonia ChillersOur ammonia chillers are ideal for industries requiring natural refrigerants, such as food and beverage processing, cold storage, and breweries. They offer high energy efficiency, a low environmental footprint, and robust cooling for large-scale refrigeration needs.
MRI Machine ChillersWe manufacture MRI machine chillers to provide precise and reliable temperature control for medical imaging equipment. Essential for hospitals and diagnostic centres, they ensure accurate diagnostics, equipment longevity, and uninterrupted operation.
Cascade Low-Temperature ChillersOur cascade low-temperature chillers are designed for ultra-low-temperature applications in pharmaceuticals, biotechnology, and research labs. They deliver stable cooling with precise temperature control for specialized processes requiring extreme refrigeration.
Air ChillersProviding effective cooling solutions for HVAC systems, industrial applications, and commercial buildings, our air chillers are an excellent choice for environments where water is scarce or costly. They offer efficient performance and easy maintenance.
Injection Moulding Machine ChillersDesigned to support plastic manufacturing, our injection moulding machine chillers ensure consistent cooling for improved product quality and production efficiency. They are widely used in industries such as automotive, electronics, and consumer goods manufacturing.
Dry Cleaning Machine ChillersOur dry cleaning machine chillers are optimized for solvent recovery systems, ensuring safe and efficient dry cleaning operations. These chillers are essential in the textile and garment care industry, enhancing performance and process reliability.
Drinking Water ChillersProviding safe and hygienic cooling solutions, our drinking water chillers are ideal for offices, schools, and public facilities. Designed for energy efficiency and reliability, they ensure a continuous supply of cool, potable water.
Bakery Bread Cooling ChillersOur bakery bread cooling chillers deliver rapid and uniform cooling for baked goods, preserving product quality and extending shelf life. They are essential for commercial bakeries and food processing facilities requiring consistent temperature control.
CNC Laser Machine ChillersWe manufacture CNC laser machine chillers to ensure precise temperature control for laser cutting and engraving equipment. By maintaining optimal cooling, they improve cutting accuracy and extend equipment lifespan, making them ideal for metalworking, electronics, and signage industries.
Polyol and TDI CoolingOur chillers for polyol and TDI cooling play a critical role in polyurethane foam manufacturing. They provide precise temperature control to maintain product quality and optimize the efficiency of chemical and automotive production processes.
