Air Cooled Chillers
Overview
Chillers are vital cooling systems across various industries to remove excess heat from processes or spaces. Operating on the principle of refrigeration, they utilize a refrigerant to absorb heat from the target fluid and transfer it elsewhere. A chiller system is composed of key components such as a compressor, condenser, expansion valve, and evaporator, working together to maintain optimal cooling efficiency.
With modern industries demanding higher precision and uninterrupted operation, ensuring zero downtime has become critical for maintaining economic viability. Integrated Engineers & Contractors advanced cooling solutions are specifically engineered for industrial applications, delivering precise temperature control and unmatched reliability, 24 hours a day, 365 days a year. The cost of failing to implement an optimized cooling solution far exceeds the investment in Integrated Engineers & Contractors' industrial cooling systems, making them the ideal choice for efficiency and performance.
Features & Benefits:
Our Compressors
- Refrigeration Compressors: Featuring Reciprocating, Scroll, and Screw Compressor technology.
- Premium brands with Integrated Engineers & Contractors quality refrigeration compressors for maximum reliability.
- VFD Compressor customization is available to reduce power consumption.
- Expert selection with precise parameters by our dedicated technical engineering team for your specific application.
Air Cooled Water Chillers
- Versatile Cooling Capacities: A broad range of capacities designed to provide adaptable cooling solutions for various industrial needs.
- Integrated Engineers & Contractors MCHE Condenser Technology: Utilizing advanced Micro Channel Heat Exchanger (MCHE) technology for superior condensing efficiency, reducing both initial investment and long-term operational costs compared to conventional finned tube technology.
- Integrated Engineers & Contractors Aluminium Finned Copper Tube Condensers: Offering enhanced customization with Aluminium Finned Copper Tube Condensers to ensure robust performance and improved heat transfer efficiency.
- Reliable Performance in Extreme Conditions: Engineered to withstand high tropical temperatures and challenging Bangaloren environments, ensuring consistent and dependable operation in demanding industrial settings.
Streamlined Control Interface
- User-Friendly Interface: Designed for effortless navigation, allowing operators to manage chiller functions with ease and efficiency.
- Integrated Diagnostic System: Equipped with advanced diagnostic tools for swift issue detection, ensuring quick maintenance and minimal downtime.
- Comprehensive Training & Support: Offering in-depth user training and continuous support to help operators maximize the potential of our chiller control system.
Superior Heat Transfer
- Compact & High-Efficiency BHE Technology: Our evaporators utilize advanced Brazed Plate Heat Exchanger (BHE) technology, offering superior efficiency and a more compact design compared to traditional Shell & Tube evaporators. This results in lower power consumption and reduced initial system costs, making them an economical solution.
- Cutting-Edge Shell & Tube Heat Exchangers: Manufactured in-house, Integrated Engineers & Contractors Shell & Tube Heat Exchangers feature a space-saving, compact design. The "U Tube" Floating Bundle with Copper Inner Grooved Tubes maximizes heat transfer efficiency, delivering consistent and reliable evaporation across various industrial applications.
Smart-Chill Technology
- Optimized Energy Efficiency: Smart-chill Technology achieves up to a 35% reduction in power consumption, ensuring a rapid Return on Investment (ROI) within 12 months.
- Soft Start Mechanism: Our VFD enables a smooth soft start for the compressor, reducing inrush current and safeguarding compressor components for an extended operational lifespan.
- Adaptive to Seasonal Variations: Smart-Chill seamlessly adjusts to fluctuating seasonal cooling demands, maintaining peak chiller efficiency year-round.
- Minimized Wear & Tear: Operating at reduced speeds, Smart-Chill significantly decreases motor and compressor stress, enhancing durability and lowering maintenance costs.
Safety-First Chiller Design
- Automatic Compressor Cut-Off Protection: Instantly halts compressor operation under abnormal conditions, preventing potential damage.
- Vibration Eliminator: Equipped on both suction and discharge lines to prevent gas leakages, ensuring system stability.
- Filter Dryer: Effectively removes moisture and contaminants, maintaining efficient and clean cooling performance.
- Charging Hand Shut Valve: Provides manual control for enhanced safety during refrigerant charging procedures.
- Accumulator: Prevents sudden surges of liquid refrigerant from reaching the compressor, ensuring smooth operation.
- Overload Protection: Protects the compressor, fan, and pump from excessive loads, preventing equipment failure.
- Optional SS304 Insulated Water Storage Tank: Durable, hygienic, and available in custom capacities to suit specific needs.
- Honeywell Flow Switch: Detects pump malfunctions in advance, allowing for proactive maintenance.
- LP - HP Switch: Premium compressor protection by Signomia Japan, ensuring optimal and reliable performance.
- Digital Volt Ampere Meter: Real-time electrical monitoring for precise control and system efficiency.
- Comprehensive Phase Protection: Shields against voltage fluctuations and single-phase issues, maintaining system integrity.
- Overall Machine Overload Protection: Prevents excessive strain on critical components, ensuring sustained performance.
- Indicator-Free Control Panel: Simplified main controller with clear fault indications for easy diagnostics and troubleshooting.
- Low Water Level Protection: Prevents pump dry running, safeguarding the system against damage.
- Digital Water Flow Meter: Monitors real-time water flow in LPM and ensures protection against low flow conditions.
- Antifreeze Protection: Prevents evaporator freezing with a digital temperature indication for enhanced safety.
- Built-in Hour Meter: Tracks compressor, pump, and fan running hours separately for efficient maintenance scheduling.
- Password-Protected Control Panel: Restricts unauthorized access, ensuring secure system operation.
Quick Maintenance Design
- Effortless Maintenance Access: The fully modular design enables easy removal of each panel, ensuring quick and convenient access to all maintenance components, and simplifying routine servicing.
- Intelligent Self-Diagnostics: Integrated self-diagnostic features automatically detect issues and display error codes, allowing for swift troubleshooting and minimizing downtime.
Low Noise Operation
- Advanced Noise Reduction: Engineered with an enhanced acoustic design to significantly reduce operational noise, creating a quieter and more comfortable work environment.
- Effective Vibration Control: Equipped with integrated vibration dampening technology to ensure stable, smooth operation while minimizing unwanted noise and disturbances.
Air Cooled Water Chiller with Variable Speed Compressor + MCHE + BPHE with R410A
Comparison of Various Model’s ROI
Applications
Oil Chillers
We manufacture oil chillers designed to maintain optimal temperatures in hydraulic systems, CNC machines, and gearboxes. By preventing overheating, they ensure stable performance, which is vital in industries such as automotive, aerospace, and heavy machinery. Our oil chillers enhance equipment longevity and minimize downtime, improving overall operational efficiency.
Air-cooled Screw ChillersWe manufacture air-cooled screw chillers that deliver dependable cooling for large-scale HVAC systems, data centres, and industrial processes. Designed for environments with limited water supply, they ensure efficient performance with low maintenance, making them ideal for commercial buildings and manufacturing facilities.
Water-cooled Screw ChillersWe manufacture water-cooled screw chillers that provide high-efficiency cooling for power plants, chemical industries, and large commercial complexes. Designed for high-capacity cooling needs, they offer exceptional energy efficiency and performance stability in environments where water is readily available.
Air-cooled Scroll ChillersWe manufacture air-cooled scroll chillers designed for small to medium-sized cooling applications, including office buildings, hospitals, and retail spaces. Known for their quiet operation, energy efficiency, and hassle-free installation, these chillers are an excellent choice for urban environments where space and noise levels are a concern.
Water-cooled Scroll ChillersWe manufacture water-cooled scroll chillers ideal for medium to large commercial and industrial facilities such as hotels and shopping malls. These chillers offer efficient cooling with reduced noise levels and perform optimally in locations with a consistent water supply, ensuring long-term energy savings and reliability.
Air-cooled Reciprocating ChillersWe manufacture air-cooled reciprocating chillers that provide reliable and efficient cooling for medium-sized industrial applications. Designed for areas with limited water availability, they are widely used in food processing, pharmaceuticals, and beverage industries due to their durable performance and low maintenance requirements.
Water-cooled Reciprocating ChillersWe manufacture water-cooled reciprocating chillers engineered for heavy-duty industrial cooling applications such as steel manufacturing, chemical processing, and power generation. These chillers ensure stable temperature control and efficient heat dissipation, making them ideal for facilities with an abundant water supply.
Brine ChillersWe manufacture brine chillers designed for low-temperature applications, including ice rinks, food processing, and chemical industries. Engineered to handle corrosive brine solutions efficiently, these chillers provide precise and reliable cooling for processes requiring sub-zero temperatures.
VFD Screw ChillersWe manufacture VFD screw chillers equipped with variable frequency drive (VFD) technology to deliver adaptable cooling solutions for industries with fluctuating cooling demands. These chillers, commonly used in data centres, pharmaceutical manufacturing, and HVAC systems, optimize energy efficiency and reduce operational costs.
Industrial Screw ChillersWe manufacture industrial screw chillers built for demanding industrial environments, offering high-capacity cooling for sectors such as petrochemicals, metallurgy, and power generation. These chillers provide consistent performance, ensuring smooth and efficient operation of critical processes.
Industrial Reciprocating ChillersWe manufacture industrial reciprocating chillers designed to deliver robust cooling solutions for industries such as oil refineries, chemical processing, and large-scale manufacturing. Engineered for durability, they ensure reliable performance even in the most challenging operational conditions.
Ammonia ChillersWe manufacture ammonia chillers that utilize natural refrigerants, making them an eco-friendly and energy-efficient solution for food and beverage processing, cold storage, and breweries. These chillers offer high cooling efficiency with a reduced environmental footprint, making them ideal for large-scale industrial refrigeration applications.
MRI Machine ChillersWe manufacture MRI machine chillers that provide precise and stable temperature control for medical imaging equipment. Essential for hospitals and diagnostic centres, these chillers ensure the longevity and optimal performance of MRI machines, contributing to accurate diagnostics and patient care.
Cascade Low-Temperature ChillersWe manufacture cascade low-temperature chillers engineered for ultra-low-temperature applications in pharmaceuticals, biotechnology, and research laboratories. These chillers ensure precise temperature control and reliable performance, supporting critical processes requiring extreme cooling.
Air ChillersWe manufacture air chillers designed for HVAC systems, industrial cooling, and commercial buildings. Suitable for environments with limited water resources, these chillers offer energy-efficient and low-maintenance cooling solutions for various industries.
Injection Moulding Machine ChillersWe manufacture injection moulding machine chillers that provide consistent and efficient cooling for plastic manufacturing processes. Essential in the automotive, electronics, and consumer goods industries, they enhance product quality, reduce cycle times, and improve production efficiency.
Dry Cleaning Machine ChillersWe manufacture dry cleaning machine chillers designed to support solvent recovery systems in dry cleaning operations. These chillers ensure effective temperature regulation, enhancing the efficiency and safety of garment cleaning processes.
Drinking Water ChillersWe manufacture drinking water chillers that provide hygienic and energy-efficient cooling solutions for offices, schools, and public facilities. Designed for safe and reliable operation, these chillers ensure a continuous supply of cool, refreshing drinking water.
Bakery Bread Cooling ChillersWe manufacture bakery bread cooling chillers that ensure rapid and uniform cooling of baked goods, preserving their freshness and extending shelf life. These chillers are essential for commercial bakeries and food processing facilities, ensuring high product quality and production efficiency.
CNC Laser Machine ChillersWe manufacture CNC laser machine chillers that provide precise cooling for laser cutting and engraving equipment. These chillers improve cutting accuracy, enhance machine lifespan, and are widely used in industries such as metalworking, electronics, and signage manufacturing.
Polyol and TDI CoolingWe manufacture specialized chillers for polyol and TDI cooling, ensuring precise temperature control in polyurethane foam production. These chillers play a crucial role in maintaining product quality and optimizing manufacturing efficiency in the chemical and automotive industries.
