3-In-1 Heat Exchangers

Overview

Integrated Engineers & Contractors 3-in-1 Heat Exchangers are specifically engineered for air dryer applications, offering an all-in-one solution for efficient heat exchange. These advanced heat exchangers integrate three essential components:

Pre-Cooler
Evaporator
Moisture Separator

This compact and high-performance 3-in-1 Heat Exchanger is designed to deliver superior thermal transfer, ensuring reliability and energy efficiency in air dryer systems.

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Role and Importance of each part of 3-in-1 Heat Exchangers

Pre-Cooler

Enhances energy efficiency by transferring heat between incoming hot air and outgoing cold air from the evaporator.
Ensures the outlet air is preheated to the desired operating temperature, optimizing system performance.

Evaporator

Effectively removes moisture from compressed air using a high-performance heat exchanger.
Delivers superior cooling efficiency, maintains a low dew point, and minimizes pressure drop for optimal air dryer functionality.

Moisture Separator

Utilizes centrifugal force and gravity to efficiently separate and remove excess moisture from the air.
Designed to be clog-resistant and easy to maintain, ensuring long-term reliability and smooth operation.

3-in-1 Heat Exchanger Manufacturer in Bangalore

The Benefits of Using Integrated Engineers & Contractors 3-in-1 Heat Exchangers

Multi-Functional Compact Unit: Integrates a pre-cooler, evaporator, and moisture separator into a single, high-efficiency heat exchanger, simplifying system design and installation.
Energy Efficient: Reduces operational costs by lowering compressor workload, as its heat transfer performance is 3-5 times higher than traditional shell and tube heat exchangers while maintaining an ultra-low pressure drop (less than 0.2 bar).
Time-Saving Installation: The compact 3-in-1 design (air-to-air heat exchanger, refrigerant evaporator, and air-water separator) makes installation easier compared to conventional air dryer heat exchangers.
Hassle-Free Operation: The integrated separator efficiently drains water from the bottom without requiring a demister, eliminating clogging issues and ensuring smooth performance.
Durable & Reliable: Built with a high-quality, corrosion-resistant aluminum body and advanced brazing technology for superior durability and long-lasting performance.
Eco-Friendly Solution: Its compact size and high efficiency require less refrigerant compared to traditional air dryers, reducing environmental impact.
Flexible & Customizable: Can be tailored to specific application needs, enhancing heat transfer efficiency and optimizing performance in various industrial systems.

Application of Dry Compressed Air

Compressed air energy storage
Air braking systems
Refrigeration Unit using a vortex tube
Air start systems in engines
In operation and control of valves and instruments.
Spray painting
Dental and medical services
Pneumatic hammers and drills
Pneumatic nail gun
Sand-blasting
Air blow-guns

Benefits of using Dry Compressed Air

Better Health of Down the Line Operating Equipment.
Temperature Regulation of Compressed Air
Lower Downtime.

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3 In 1 Heat Exchangers Supplier in Bangalore

3 In 1 Heat Exchangers Manufacturer in Bangalore

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