Water Cooled Chillers
Overview
Chillers are vital cooling systems utilized across various industries to dissipate heat from processes or environments. Operating on the refrigeration principle, they use refrigerant to absorb heat from the target fluid and transfer it elsewhere. A chiller system comprises key components, including a compressor, condenser, expansion valve, and evaporator, ensuring efficient and reliable cooling performance.
With the growing sophistication and capital investment in modern industries, achieving the highest precision with zero downtime is essential for maintaining an economically viable operation. Integrated Engineers & Contractors cooling solutions are specifically engineered for industrial users, addressing the critical need for precise temperature control and uninterrupted reliability, 24 hours a day, 365 days a year. The consequences of not implementing an optimized cooling solution far outweigh the investment in Integrated Engineers & Contractors industrial cooling systems, making them the smart choice for long-term operational efficiency.
Features & Benefits:
Our Compressors :
- Refrigeration Compressors: Utilizing advanced Reciprocating, Scroll, & Screw Compressor technology for optimal cooling efficiency.
- Premium brands with Integrated Engineers & Contractors quality refrigeration compressors, ensuring maximum reliability and durability.
- VFD Compressor customization is available to significantly reduce power consumption and enhance energy efficiency.
- Expert selection with precise parameter configuration by our dedicated technical engineering team, tailored to meet your specific application needs.
Water Cooled Water Chillers:
- Broad Cooling Capacities: Our Water-Cooled Water Chillers are designed to cater to a wide range of cooling demands, providing efficient and adaptable solutions for diverse industrial applications.
- Innovative Heat Exchangers: Equipped with Integrated Engineers & Contractors Shell & Tube Heat Exchangers featuring Copper Outer Grooved Tubes, our chillers optimize heat transfer efficiency while maintaining a compact, space-saving design.
- GPHE Interchanger Technology: As an optional enhancement, Integrated Engineers & Contractors Interchanger Technology prevents scaling in the condenser, ensuring long-term reliability, consistent performance, and significant power savings.
- Endurance in Harsh Environments: Engineered to perform seamlessly in high tropical temperatures and demanding industrial conditions, our chillers provide dependable and efficient cooling, specifically designed for Ghaziabadn operational challenges.
Streamlined Control Interface
- Intuitive User Interface: Engineered for ease of use, allowing operators to effortlessly navigate and manage chiller functions with precision and efficiency.
- Built-In Diagnostics: Integrated diagnostic tools enable rapid issue detection, facilitating quick maintenance responses and minimizing system downtime.
- User Training and Support: We offer extensive training programs and continuous support to help operators maximize the potential of our chiller control interface, ensuring seamless operation.
Superior Heat Transfer :
- Compact and Efficient BHE Technology: Our Evaporators utilize cutting-edge Brazed Plate Heat Exchanger (BHE) technology, offering superior efficiency and a more compact design compared to conventional Shell & Tube evaporators. This innovation significantly reduces power consumption and lowers initial investment costs, making it a highly economical solution.
- Advanced Shell & Tube Heat Exchangers: Manufactured in-house, Integrated Engineers & Contractors Shell & Tube Heat Exchangers feature a space-saving design for enhanced efficiency. The "U Tube" Floating Bundle of Copper Inner Grooved Tubes optimizes heat transfer, ensuring consistent and effective evaporation across a wide range of industrial applications.
Smart-Chill VFD Technology
- Enhanced Energy Efficiency: Smart-chill technology delivers an impressive reduction of up to 35% in power consumption, ensuring a swift Return on Investment (ROI) within 12 months.
- Soft Start: Our VFD enables a gradual compressor startup, reducing inrush current and minimizing stress on compressor components, thereby extending their operational lifespan.
- Adaptive Seasonal Demands: Smart Chill seamlessly adjusts to fluctuating seasonal cooling requirements, maintaining peak chiller efficiency throughout the year.
- Reduced Wear and Tear: Operating at lower speeds, Smart-Chill effectively decreases motor and compressor wear, enhancing durability and reducing long-term maintenance costs.
Safety-First Chiller Design
- Automatic Compressor Cut-Off Safety Protection: Instantly halts compressor operation in abnormal conditions, ensuring system safety and reliability.
- Vibration Eliminator: Effectively prevents gas leakages with vibration eliminators installed on both suction and discharge lines, a standard feature in our machines.
- Filter Dryer: Protects the system from moisture and contaminants, ensuring clean and efficient cooling performance.
- Charging Hand Shut Valve: Provides manual control for added safety during refrigerant charging procedures, enhancing operational security.
- Accumulator: Prevents sudden surges of liquid refrigerant from reaching the compressor, safeguarding its performance and longevity.
- Overload Protection: Shields the compressor, fan, and pump from excessive loads, preventing potential damage and ensuring uninterrupted operation.
- Optional SS304 Insulated Water Storage Tank: Available in custom capacities, offering durability, hygiene, and efficient thermal insulation.
- Honeywell Flow Switch: Detects pump malfunctions promptly, enabling proactive maintenance to prevent operational disruptions.
- LP - HP Switch: Compressor protection mechanism from Signomia Japan, ensuring optimal pressure regulation for enhanced efficiency.
- Digital Volt Ampere Meter: Provides real-time electrical monitoring, allowing precise control and system optimization.
- Comprehensive Phase Protection: Protects against voltage fluctuations and single-phase failures, ensuring stable and reliable operation.
- Overall Machine Overload Protection: Prevents excessive strain on critical components, maintaining consistent and long-lasting performance.
- Indicator-Free Control Panel: Features a user-friendly main controller with clear fault indications for effortless diagnostics and troubleshooting.
- Low Water Level Protection: Prevents pump dry running, preserving system integrity and preventing damage.
- Digital Water Flow Meter: Continuously monitors water flow in LPM, ensuring adequate flow levels and preventing potential system failures.
- Antifreeze Protection: Prevents evaporator freezing with digital temperature monitoring, ensuring reliable operation in all conditions.
- Built-in Hour Meter: Tracks the operational hours of the compressor, pump, and fan separately, enabling efficient maintenance planning.
- Password-Protected Control Panel: Enhances security by preventing unauthorized access to control settings, ensuring safe and controlled operation.
Quick Maintenance Design :
- Seamless Maintenance Access: Designed with a fully modular structure, allowing effortless removal of each panel for quick access to all critical components, simplifying maintenance procedures and minimizing downtime.
- Self-Diagnostic Capabilities: Integrated self-diagnostic technology enables automatic detection of system issues and generates error codes, ensuring prompt troubleshooting and efficient maintenance management.
Low Noise Operation :
- Enhanced Acoustic Design: Engineered with an advanced noise-reduction structure, our chiller minimizes operational sound levels, fostering a quieter and more comfortable working environment.
- Vibration Dampening: Equipped with specialized vibration-dampening mechanisms, ensuring stable and silent operation by reducing unwanted vibrations and mechanical disturbances.
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Applications
Oil Chillers
We manufacture high-performance oil chillers to maintain precise operating temperatures in hydraulic systems, CNC machines, and gearboxes. By effectively preventing overheating, they enhance equipment reliability and extend service life. These chillers are indispensable in industries such as automotive, aerospace, and heavy machinery, ensuring uninterrupted performance and reduced downtime.
Air-cooled Screw ChillersOur air-cooled screw chillers are engineered for large-scale cooling applications in HVAC systems, data centres, and industrial processes. With their efficient operation and minimal maintenance requirements, they are an ideal solution for environments with limited water supply, such as commercial buildings and manufacturing facilities, ensuring consistent cooling performance.
Water-cooled Screw ChillersWe manufacture high-efficiency water-cooled screw chillers tailored for power plants, chemical industries, and large commercial complexes. These chillers are designed for high-capacity cooling demands, offering superior energy efficiency, stable performance, and long-term reliability in conditions where water is readily available.
Air-cooled Scroll ChillersOur air-cooled scroll chillers are the perfect solution for small to medium-sized cooling applications, including office buildings, hospitals, and retail spaces. Known for their quiet operation, energy efficiency, and ease of installation, they provide reliable cooling in urban areas with space and water constraints.
Water-cooled Scroll ChillersDesigned for medium to large-scale commercial and industrial applications, our water-cooled scroll chillers deliver efficient cooling with low noise levels. Ideal for hotels, shopping malls, and office complexes, they ensure high energy efficiency and seamless performance in environments with a stable water supply.
Air-cooled Reciprocating ChillersOur air-cooled reciprocating chillers provide robust and dependable cooling for medium-sized industrial applications. Engineered for environments where water resources are scarce, they are widely used in food processing, pharmaceuticals, and beverage industries, ensuring consistent temperature control and operational efficiency.
Water-cooled Reciprocating ChillersBuilt for heavy-duty cooling needs, our water-cooled reciprocating chillers offer efficient heat removal for industries such as steel manufacturing, chemical processing, and power generation. Designed for long-term reliability, they maintain stable operations in facilities with an abundant water supply.
Brine ChillersOur brine chillers are designed for low-temperature cooling applications, such as ice rinks, food processing, and chemical industries. They efficiently manage corrosive brine solutions and ensure consistent sub-zero temperature control, making them essential for precision cooling.
VFD Screw ChillersWe manufacture VFD screw chillers that integrate variable frequency drive (VFD) technology to optimize energy consumption. Ideal for industries with fluctuating cooling demands such as data centres, pharmaceutical manufacturing, and HVAC systems, they enhance efficiency, reduce operational costs, and adapt seamlessly to varying load conditions.
Industrial Screw ChillersOur industrial screw chillers are designed for high-capacity cooling in demanding sectors like petrochemicals, metallurgy, and power generation. With superior reliability and efficiency, they ensure the uninterrupted operation of critical industrial processes.
Industrial Reciprocating ChillersEngineered for extreme industrial conditions, our industrial reciprocating chillers provide powerful cooling for oil refineries, chemical processing plants, and large-scale manufacturing units. Their durable construction ensures consistent performance under rigorous operational demands.
Ammonia ChillersOur ammonia chillers are an eco-friendly and energy-efficient cooling solution for food and beverage processing, cold storage, and breweries. Designed for large-scale industrial refrigeration, they offer excellent cooling performance with minimal environmental impact.
MRI Machine ChillersWe manufacture specialized MRI machine chillers to maintain precise temperature control for medical imaging equipment. Essential for hospitals and diagnostic centres, these chillers safeguard MRI systems by ensuring accurate diagnostics and prolonged equipment lifespan.
Cascade Low-Temperature ChillersOur cascade low-temperature chillers are engineered for ultra-low-temperature applications in pharmaceuticals, biotechnology, and research laboratories. They provide precise temperature control and stable performance for critical processes that require extreme cooling.
Air ChillersOur air chillers provide effective cooling solutions for HVAC systems, industrial processes, and commercial buildings. Designed for locations where water availability is limited or costly, they deliver efficient performance, easy maintenance, and reliable cooling.
Injection Moulding Machine ChillersWe manufacture injection moulding machine chillers that deliver precise cooling for plastic manufacturing processes. These chillers enhance product quality, improve production efficiency, and are widely used in the automotive, electronics, and consumer goods industries.
Dry Cleaning Machine ChillersOur dry-cleaning machine chillers offer efficient cooling solutions for solvent recovery systems, ensuring safe and effective dry-cleaning operations. They are a vital component in the textile and garment care industry, maintaining operational efficiency.
Drinking Water ChillersWe manufacture drinking water chillers designed for hygienic and energy-efficient cooling. Ideal for offices, schools, and public facilities, they provide a continuous supply of safe and refreshing chilled water.
Bakery Bread Cooling ChillersOur bakery bread cooling chillers ensure rapid and uniform cooling of baked goods, maintaining product quality and extending shelf life. They are an essential solution for commercial bakeries and large-scale food processing facilities.
CNC Laser Machine ChillersWe manufacture CNC laser machine chillers that provide precise temperature control for laser cutting and engraving equipment. By preventing overheating, they improve cutting accuracy, extend equipment life, and are widely used in metalworking, electronics, and signage industries.
Polyol and TDI CoolingOur specialized chillers for polyol and TDI cooling are crucial for the polyurethane foam manufacturing process. They ensure stable temperature control, improving product quality and optimizing production efficiency in the chemical and automotive industries.
